Application Question
Medium difficulty • Concept in a practical situation
Question 1
Applied ConceptRiya is the production manager at a garments factory. She notices that the number of defective pieces has increased from 5 per 1,000 to 12 per 1,000 over the last month. Identify which step of the controlling process she is at and explain what she should do next.
- Riya is at Step 3 — Comparing Actual Performance with Standards. The standard was 5 defective pieces per 1,000, and the actual performance is 12 defective pieces per 1,000, revealing a significant deviation of 7 extra defectives per 1,000 units.
- Since this deviation is significant, she should move to Step 4 — Analysing Deviations — and investigate the causes using Critical Point Control, as quality is a Key Result Area in production. Possible causes include machine malfunction, untrained workers or use of substandard raw material.
- After identifying the exact cause, she must proceed to Step 5 — Taking Corrective Action — which could involve machine servicing, worker training or switching suppliers. If the standard itself is found to be unrealistic, it may need to be revised.